Wilo 4105032

Wilo 4105032 Star S 21F Three Speed Wet Rotor Hydronic Circulating Pump Instruction Manual

1. Destpêk

This manual provides essential information for the safe and efficient installation, operation, and maintenance of the Wilo 4105032 Star S 21F Three Speed Wet Rotor Hydronic Circulating Pump. This pump is designed for use in hot-water heating systems, industrial circulation systems, cold-water systems, and air-conditioning systems. It is not approved for use with domestic hot water. The pump features a bronze volute and a wet rotor design.

2. Agahiyên Ewlekariyê

Please read and understand all safety instructions before installing or operating the pump. Failure to follow these instructions may result in personal injury, property damage, or electric shock.

  • Ewlehiya Elektrîkê: Ensure the power supply is disconnected before any installation or maintenance work. All electrical connections must be performed by a qualified electrician in accordance with local and national electrical codes. The pump operates on 115-Volt, 60Hz power.
  • Ewlehiya zextê: The maximum working pressure for this pump is 145 PSI. Do not exceed this pressure.
  • Ewlehiya Germahiya: The pump is designed for a temperature range of 14°F to 230°F. Ensure system temperatures remain within this range.
  • Lêkirinî: The pump can be installed in any position where the shaft is horizontal. Improper installation can lead to malfunction or damage.
  • Giştî: Do not operate the pump dry. Ensure the system is filled with fluid before starting.

3. Hilbera Serîview

The Wilo Star S 21F is a three-speed circulating pump designed for hydronic systems. It features a robust construction and a user-selectable speed setting to optimize performance and energy consumption.

Wilo Star S 21F Three Speed Wet Rotor Hydronic Circulating Pump
An image showing the Wilo Star S 21F circulating pump. The pump is green with a black electrical connection box and a red speed selector switch. The label on the pump body displays model information and technical specifications.

Pêkhateyên sereke:

  • Xaniyê pompê: Green-colored body, typically bronze volute.
  • Motor: Wet rotor design, 115-Volt, 60Hz.
  • Guhêrbarê Hilbijartina Lezê: Red rotary switch on the electrical box for selecting one of three speeds.
  • Electrical Connection Box: Black enclosure for wiring connections.
  • Flange Connections: Standard connections for system integration.

4. Sazkirin û Sazkirin

Sazkirina rast ji bo performansa pompê û temenê dirêjbûnê pir girîng e.

  1. Amadekirina pergalê: Ensure the heating or cooling system is drained and clean before installation.
  2. Helwesta Mountkirinê: The pump can be installed in any position, provided the motor shaft remains horizontal. This is critical for proper lubrication and cooling of the wet rotor.
  3. Têkiliyên Pipe: The pump uses 3/4-inch to 1-1/2-inch standard flanges. Use appropriate gaskets (typically supplied with the pump) and ensure a watertight seal. Avoid overtightening the flange bolts.
  4. Têlên Elektrîkê:
    • Disconnect power at the main breaker before beginning any wiring.
    • Open the electrical connection box.
    • The pump features quick and easy wire connectors. To insert wires, displace the white tabs 90 degrees to open the holes. Insert the stripped wires and then return the tabs to their original position to secure the connection.
    • Connect the pump to a dedicated 115-Volt, 60Hz circuit. Ensure proper grounding.
    • Close the electrical connection box securely.
  5. Dagirtina pergalê: After installation, slowly fill the system with fluid, ensuring all air is purged from the pump and piping. Air in the system can cause noise and damage to the pump.

5. Telîmatên Operating

The Wilo Star S 21F pump offers three selectable speeds to match system requirements.

  1. Hêzdarkirin: Once the pump is installed and the system is filled, restore power to the circuit.
  2. Hilbijartina Lezê: Locate the red rotary switch on the electrical connection box. This switch allows you to select one of three operating speeds:
    • Leza 1 (Eko): Lowest power consumption (55W), suitable for minimal flow requirements.
    • Leza 2: Medium power consumption (77W), for moderate flow.
    • Speed 3 (Max): Highest power consumption (98W), for maximum flow and head.
    Rotate the switch to the desired speed setting. The pump will begin operation at the selected speed.
  3. Şopandin: Observe the system for proper circulation and listen for any unusual noises.

6. Maintenance

The Wilo Star S 21F is designed for minimal maintenance. However, periodic checks can ensure optimal performance and extend its lifespan.

  • Kontrola salane: Annually inspect the pump for any signs of leaks, corrosion, or unusual wear.
  • Kalîteya Şileya Sîstemê: Ensure the system fluid is clean and free of debris. Contaminants can reduce pump efficiency and lifespan.
  • Têkiliyên Elektrîkê: Periodically check electrical connections for tightness and signs of overheating. Disconnect power before checking.
  • Paqijkirina hewayê: If the pump becomes noisy, it may indicate air in the system. Follow system-specific procedures to purge air.

7. Destpêkirin

Ji bo pirsgirêkên hevpar û çareseriyên wan ên potansiyel li tabloya jêrîn binêre.

PirsegirêkSedema gengazÇare
Pump dest pê nakeNo power; faulty wiring; seized impellerCheck power supply and circuit breaker. Verify electrical connections. Consult a qualified technician if impeller is seized.
Pump bi deng eAir in system; cavitation; foreign object in pumpPurge air from the system. Check system pressure. Inspect pump for obstructions (disconnect power first).
Herikîna têr nakeIncorrect speed setting; air in system; clogged filter; undersized pumpIncrease speed setting. Purge air. Check and clean system filters. Verify pump sizing for application.
Pump diherikeLoose connections; damaged gaskets; cracked housingTighten flange connections. Replace damaged gaskets. If housing is cracked, pump replacement may be necessary.

8. Specifications

SpecificationGiranî
NîşanWilo
Hejmara Model4105032 (Typ Star S 21 FX)
Voltage115 Volt
Pircarînî60 Hz
Maximum Current (I max)0.70 A
Xerca hêzê (W)Speed 3: 98W, Speed 2: 77W, Speed 1: 55W
Rêjeya Herikînê ya herî zêde21 Galon Per Minute
Bilindahiya Herî Zêde ya Rakirinê (Serî)21 Feet
Range Germahiya14°F heta 230°F (-10°C heta 110°C)
Zexta Xebatê ya herî zêde145 PSI
MalStainless Steel (shaft), Bronze (volute)
Babetê Weight7.08 pound (3.22 kg)
Mezinahiya Flange3/4-Inch - 1-1/2-Inch standard flange
Dersa dorpêçêCSA enclosure 2
Insulasyona ClassDersa F

9. Garantî û Piştgirî

Wilo provides a 3-year limited warranty from the date of purchase for Residential Business Services products. For warranty claims, technical support, or further assistance, please contact Wilo customer service or your authorized dealer.